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  • DukeTech Oil and Gas Pipeline Monitoring Technology Leads the Way in a New Paradigm of Intelligent Health Management for the Industry

    Published in:2025-06-16 Author:Duke Source:

    In the wave of digital transformation in the oil and gas industry, Duketech is using innovative technology to rebuild the pipeline health diagnosis system, launching an integrated end-to-end solution that combines “real-time sensing, data visualization, and intelligent decision-making” to provide one-stop safety protection for oil and gas fields and oil pipelines around the world, from corrosion early warning to sand particle control.

     

    01 Core Technology Matrix: Pipeline Health Guardian Covering All Scenarios

     

    • Corrosion monitoring system: early detection, early intervention

     

    Technological breakthrough: Using non-invasive wireless corrosion probes and high-resolution sensing technology, real-time capture of changes in fluid corrosivity, early warning of metal loss trends, and provision of key data support for asset integrity management.

    Application value: Dynamic correlation of process parameters, accurate assessment of the effectiveness of chemical inhibition technology, 30%+ extension of equipment life, and 40% reduction in maintenance costs.

     

    • Sand content monitoring and sand control management: Non-invasive, accurate sand measurement

     

    Dual-mode monitoring: Acoustic sand detection sensor: Non-invasive design, suitable for high-temperature, high-pressure, and acidic environments, instantly quantifies sand output, combining portability and cost-effectiveness;

    Non-invasive corrosion probe: Industry-leading resolution solution, optimized efficiency with elbow installation, dual-module barrier for safety. End-to-end control: From sand particle size analysis to production strategy optimization, achieve over a 50% reduction in sand discharge risk through gap analysis and dynamic alerts.

     

    • Ultrasonic wall thickness monitoring and 3D contour scanning: millimeter-level defect detection

     

    Non-invasive cutting-edge technology: Phased array ultrasound technology is mounted on the outer side of the pipe wall, providing real-time absolute wall thickness data with early corrosion/erosion detection accuracy of 0.1 mm; 3D visualization upgrade: Thousands of measurement points construct a 360° contour of the pipeline, enabling precise prediction of remaining service life and improving maintenance plan accuracy by 60%.

     

    • Intelligent monitoring of hydrate inhibitors: dual drivers of cost reduction and environmental protection

     

    Real-time data replaces predictive models: Analysis algorithms based on field sampling optimize inhibitor injection rates, reducing costs by 25% and chemical waste emissions by 30%, while simultaneously improving hydrate prevention reliability.

     

    02 Intelligent Hub: A Data-Driven Decision-Making Revolution

     

    DukeTech's independently developed intelligent visualization platform integrates multi-sensor data (corrosion, sanding, ultrasound, etc.) and realizes the following through a 3D interface and interactive reports:

    Real-time remote monitoring: Global cloud platform synchronizes data and alerts for abnormal events in seconds.

    Customized interface: Seamlessly connects to customers' existing systems and supports multi-scenario access via web and mobile devices.

    Trend analysis: Machine learning-based life prediction model assists in formulating proactive maintenance strategies.

     

    03 Industry Practice: From Technological Innovation to Value Realization

     

    The solution has been successfully applied in complex scenarios such as onshore oil fields and offshore condensate gas fields, creating core value for customers:

    Safety dimension: Major corrosion accident rates have decreased by 80%, and pipeline leakage risks are approaching zero;

    Efficiency dimension: Non-invasive monitoring has reduced downtime by 90%, and maintenance cycles have been extended to 2-3 years;

    Cost dimension: Lifecycle costs have been reduced by 35%, and inhibitor and chemical agent consumption has been optimized by over 20%.

     

    DukeTech has been deeply involved in the oil and gas monitoring field for many years, collaborating with industry giants and research institutions to provide customers with full-cycle support from equipment deployment to strategy consulting through an integrated “hardware + software + service” model.


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